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Bicycle mechanic

Reference: ST0622
Version: 1
View on Institute for Apprenticeships
Apprenticeship Standards available with Tresl

Interested in a simple Skills Scan and Learning Progress Tracker tool for the Bicycle mechanic standard?

Knowledge

  • K1: The types, applications and unique characteristics of all types of bicycles, tricycles, recumbent and other pedal, hand and electrically-assisted powered bicycles (e-bikes), other derivatives and the associated technology
  • K2: Diagnostic and assessment principles required to service, repair and modify the mechanical aspects of bicycles to meet manufacturer specifications and customers’/clients’ requirements
  • K3: The latest developments to bicycles, bicycle components and tools and equipment
  • K4: Legislation and required compliance within the bicycle industry, including bicycle Regulations (e.g. BS ISO 4210.2 (2015), standard for electric bikes EN15194 (2015), and all future modifications/updates; the safe disposal/recycling of associated waste (including waste oils, cleaning fluids, batteries, tyres, etc.)
  • K5: Bicycle repair shop operations including ordering, stock control, correct use of documentation such as receipts, order forms, repair forms
  • K6: Types of customer interaction and customer service techniques including when to contact the customer, the tone that should be adopted, appropriately timed and follow up communication – both verbal and well written; adjusting approach to take account of customers’/clients’ needs including cultural requirements
  • K7: Principles of selling and upselling bicycle and bicycle products and calculating discounts
  • K8: Health & Safety legislation, policy and practice; manual handling, Control of Substances Hazardous to Health (COSHH); how to ensure the safety of customers and mechanics (risk/hazard identification); correct use of Personal Protective Equipment (PPE)
  • K9: Operation of manual/computer booking systems and EPOS (Electronic Point Of Sale) systems
  • K10: The rights and responsibilities of an employee and employer, including awareness of Equality and Diversity Legislation
  • K11: Costing principles, cost hierarchy of appropriate parts, assessment of component compatibility, time required to fix; summarising in a quote
  • K12: Manufacturer specifications - when and where to use them
  • K13: Principles of handling hazardous goods including Lithium ion batteries, their safe handling, storage & shipping of damaged items, emergency procedures, knowing when to ask for third party advice
  • K14: Standard operating functions of bicycles in normal use, when failed or is not fit for purpose, such as parts that regularly break or go missing and need to be replaced, including chain wear features
  • K15: Duty care to customers e.g. Health & Safety
  • K16: Information technology applications used in the bicycle workshop environment, including excel, databases and search engines
  • K17: Manufacturers’ and organisations’ warranty policies, what they cover and what they don’t and procedures that must be followed
  • K18: Project management techniques; planning and the importance of meeting project deadlines
  • K19: Investigating causes of defects and maintenance issues; problem solving
  • K20: Who to contact about common defects and how to address them

Skills

  • S1: Use specialist bicycle diagnostic equipment to identify fault and formulate a plan to solve the problems; identifying when it is uneconomical to proceed
  • S2: Use cycle workstand correctly to safely and securely hold a bicycle on the appropriate part of the frame
  • S3: Service a cup and cone type hub, identifying worn parts and correct replacements
  • S4: Remove and replace sealed cartridge bearings using appropriate tools
  • S5: Service cable operated brake systems, correctly sizing and routing cabling using the correct spare parts and torque settings
  • S6: Bleed open/closed hydraulic brake systems
  • S7: Service derailleur gear systems, correctly sizing and routing cabling using correct spare parts and torque settings; straighten a derailleur hanger
  • S8: Tap the crank arm threads
  • S9: Identify the different standards of cranks and bottom brackets; remove and replace crank arms, bottom brackets and tap and face the bottom bracket shell
  • S10: Identify chain wear; assess compatibility issues, taking account of chain line and correctly split and install a quick link based chain
  • S11: Tape road handlebars
  • S12: Remove and replace a set of forks, taking account of the correct way to cut a fork steering column to size. Hydraulic fork servicing, disassemble/clean stanchions and cartridges and re-grease properly
  • S13: Remove, replace and service a headset, taking account of sizing standards
  • S14: Perform alignment checks to a bicycle frame
  • S15: Hand-build a wheel of differing complexities (for example from simple 3-cross to manufacturer specific wheel systems) in the patterns required for non-disc, front disc and rear disc to the required tolerance and correctly dished and tensioned
  • S16: Set up, servicing and adjustment of internal hub gears
  • S17: Conduct quality assurance check of build/repair work completed
  • S18: Complete handover once of completed build/repair is finished, including advising on further and future work required, changes to operation, required on-going maintenance and complete paperwork as appropriate
  • S19: Serve customers/clients on any required area of the store; refer them on to a more senior colleague or to ask for help; seek after market sales
  • S20: Communicate via suitable means with customers (telephone, text, email, social media) in order to ensure good service is maintained
  • S21: Use catalogues (hard copy and online) to identify parts and order to fulfil customers needs
  • S22: Use manual system and workshop diary and complete any associated paperwork
  • S23: Deal with complaints, following employer and manufacturers policies
  • S24: Identify when something has failed or is not fit for purpose
  • S25: Maintain proper tool maintenance and general workshop cleanliness and tidiness

Behaviours

  • B1: Have a safety first behaviour – always use appropriate safety equipment and PPE and has customers’ safety in mind
  • B2: Work efficiently as a member of the workshop team; takes account of deadlines; takes responsibility to deal with or report issues
  • B3: Behave in an manner that aligns with the company ethos, including prompt timekeeping, smart presentation of self and working area and good personal hygiene
  • B4: Takes responsibility for keeping own knowledge and skills up to date
  • B5: Act with integrity, honestly advising customers; demonstrates a passion for bicycles
  • B6: Acts as a responsible advocate for the business
  • B7: Results–driven attitude, working in an effective and efficient manner in order to comply with contractual terms and customer expectations
  • B8: Receptive to constructive feedback from peers & management and proactive in giving appropriate feedback to others

Duty 1

  • DUTY: Build a bicycle from scratch to a customer’s/client’s specification
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer procedures
    • K1
    • K2
    • K3
    • K4
    • S1
    • S2
    • S3
    • S4
    • S5
    • S6
    • S7
    • S8
    • S9
    • S10
    • S12
    • S13
    • S14
    • S15
    • S16
    • S17
    • S18
    • S19
    • S20
    • S25
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 2

  • DUTY: Identify problems with a bicycle and discuss solutions with the customer/client
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresCustomer Service SkillsOperational Procedures and paperwork
    • K1
    • K2
    • K4
    • K5
    • K6
    • K7
    • K8
    • K9
    • K10
    • S1
    • S19
    • S20
    • S21
    • S22
    • S23
    • S24
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 3

  • DUTY: Estimate the cost of repairs and give quotes; advising on economic viability
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresCustomer Service SkillsAccuracy in terms of cost and time estimates
    • K4
    • K5
    • K11
    • S19
    • S20
    • S21
    • S22
    • S23
    • S24
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 4

  • DUTY: Carry out a bicycle service and safety checks
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresAdherence to employer policiesDelivered in line with customer requirements and expectations
    • K1
    • K2
    • K3
    • K4
    • K12
    • S1
    • S2
    • S3
    • S4
    • S5
    • S6
    • S7
    • S8
    • S9
    • S10
    • S11
    • S12
    • S13
    • S14
    • S15
    • S16
    • S17
    • S18
    • S19
    • S20
    • S21
    • S22
    • S23
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 5

  • DUTY: Carry out repairs and replace parts, for example changing brake cables and chains
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresAdherence to health and safety policiesAdherence to costing both internally and with the clientDelivery within a timescale suitable to the employer and the client
    • K1
    • K2
    • K3
    • K4
    • K12
    • S1
    • S2
    • S3
    • S4
    • S5
    • S6
    • S7
    • S8
    • S9
    • S10
    • S11
    • S12
    • S13
    • S14
    • S15
    • S16
    • S17
    • S18
    • S19
    • S20
    • S21
    • S22
    • S23
    • S24
    • S25
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 6

  • DUTY: Clean, degrease and lubricate bicycle parts
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresAdherence to hazardous materials legislationAdherence to extant recycling rules and regulations
    • K1
    • K2
    • K4
    • K8
    • K13
    • S17
    • S25
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 7

  • DUTY: Give advice to customers/clients, including the sale of bikes, parts and accessories
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresAdherence to and knowledge of extant recycling rules and regulationsDelivery of good customer serviceAdvice delivered clearly and succinctly
    • K1
    • K2
    • K3
    • K4
    • K6
    • K10
    • K13
    • K14
    • K15
    • S19
    • S20
    • S21
    • S22
    • S23
    • S24
    • B1
    • B2
    • B3
    • B4
    • B5
    • B7
    • B8

Duty 8

  • DUTY: Take bookings for repairs and process paperwork via paper or computerised systems
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresAdherence to employer policies and procedures
    • K5
    • K6
    • K7
    • K16
    • S19
    • S20
    • S22
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 9

  • DUTY: Support retail/contractual processes and warranty claims
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresAccurate knowledge of manufacturers warranties and internal warranties
    • K1
    • K2
    • K3
    • K4
    • K17
    • S1
    • S2
    • S3
    • S4
    • S5
    • S6
    • S7
    • S8
    • S9
    • S10
    • S11
    • S12
    • S13
    • S14
    • S15
    • S16
    • S17
    • S18
    • S19
    • S20
    • S21
    • S22
    • S23
    • S24
    • S25
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 10

  • DUTY: Maintain and adhere to the industry standards and/or best practice for quality control over their own work and take an active role in general workshop quality control.
  • CRITERIA FOR MEASURING PERFORMANCE: Accuracy, especially safetyAdherence to legislation, manufacturers manuals and employer proceduresAdherence to hazardous materials legislationAdherence to extant recycling rules and regulationsKnowledge and understanding of health and safetyMaintaining a positive attitude
    • K17
    • K18
    • K19
    • K20
    • S17
    • S25
    • B1
    • B2
    • B3
    • B4
    • B5
    • B6
    • B7
    • B8

Duty 11

  • DUTY: Maintain bicycle mechanic tools and equipment; and workshop tidiness
  • CRITERIA FOR MEASURING PERFORMANCE: Adherence to employer proceduresAdherence to hazardous materials legislationAdherence to recycling rules and regulations
    • K8
    • S25
    • B1
    • B2
    • B3
    • B4

Interested in a simple Skills Scan and Learning Progress Tracker tool for the Bicycle mechanic standard?

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