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Process leader

Reference: ST0695
Version: 1
View on Institute for Apprenticeships
Apprenticeship Standards available with Tresl

Interested in a simple Skills Scan and Learning Progress Tracker tool for the Process leader standard?

Knowledge

  • K1: Principles of production/manufacturing techniques including: material handling systems, maintenance, production planning/scheduling, ergonomics, work place study, plant organisation, decommissioning, Statistical Process Control, process types such as flow and batch, product/raw material principles
  • K2: How to identify and procure sufficient, suitable resources (e.g. finance, staff, equipment, supplies) including use of management tools such as the Internet of Things (IoT) and Industry 4.0
  • K3: Budgeting, forecasting and control of direct and indirect costs, fixed and variable costs including actual, accrued and committed costs
  • K4: Lean operational and quality improvement practices such as workplace organisation, visual management, waste reduction and shop floor problem solving
  • K5: Delivery of quality management and assurance systems
  • K6: Problem definition: Cost of Poor Quality, problem analysis models such as Is/Is Not
  • K7: Safe and professional working practices including health, safety, environment and legislative requirements relevant to the sector, the organisation and own role
  • K8: Production procedures and regulations to meet legislative/organisational requirements
  • K9: Planning and project management principles, problem solving, relationship building and leading through KPIs
  • K10: Employment law, employee rights and responsibilities, organisation staff management policies/procedures for e.g. recruitment, performance, development, discipline, grievance, equality/diversity, industrial relations
  • K11: Theories of performance management and their use and organisations tools and policies for managing teams
  • K12: The theory of managing, motivating and developing people
  • K13: The purpose of organisational vision and goals and how these apply to teams
  • K14: Awareness of the differing strengths team members have and how these can be effectively applied in the workplace
  • K15: Approaches to colleague, stakeholder/ supplier relationship management including collaboration, negotiation, influencing, managing conflict, and networking
  • K16: How to communicate and cascade information effectively at all levels and to a diverse audience
  • K17: How to identify the information required for decision making, how it should be gathered and reported
  • K18: How to develop and present a case to management when requesting change including single page reporting

Skills

  • S1: Undertake and direct production activities and operations
  • S2: Propose, undertake, manage and coordinate changes to the product, production operations, processes and equipment, to improve productivity, efficiency and quality
  • S3: Solve problems - predict and prevent failures through the analysis of data and information
  • S4: Manage resources effectively to ensure their availability and the efficient running of department in line with organisational procedures
  • S5: Deliver cost achievements against budget targets
  • S6: Plan resources to support variations in production schedules
  • S7: Use KPIs as the basis of the continuous improvement cycle for quality, cost and volume achievement using lean operational and product improvement techniques
  • S8: Undertake and manage quality resolutions as well as volume problem resolution
  • S9: Manage health, safety and the environment within area of responsibility, ensuring staff are compliant with all requirements and driving improvements
  • S10: Conduct workplace risk assessments, manage near-miss or similar processes, conduct investigations as necessary
  • S11: Use project management tools to plan, organise and manage resources, to monitor progress, identify risks and mitigation
  • S12: Recruit the right people into the right job
  • S13: Develop, build and motivate teams by identifying strengths and enabling training and development within the workplace
  • S14: Recognise excellence, effectively manage performance, discipline, attendance, grievance
  • S15: Manage industrial relations and equality and diversity
  • S16: Support development through coaching and mentoring
  • S17: Leading and communicating the management of change
  • S18: Provide clear direction and leadership, giving open and honest feedback. Apply and adapt own leadership style to different production situations and people
  • S19: Delegate and enable delivery though others
  • S20: Build and maintain strong relationships across different disciplines. Negotiate and influence. Manages conflict
  • S21: Identify and share good practice, work collaboratively
  • S22: Utilise specialist advice and support to deliver plans
  • S23: Communicate effectively (verbal, non-verbal, written, digital) in manner relevant to the target audience
  • S24: Chair meetings and present (formally and informally) using a range of media. Listen actively, challenge, give feedback
  • S25: Analyse data/information to compellingly and succinctly present information to drive management decisions

Behaviours

  • B1: ecision Making: Makes decisions based on personal initiative, technical knowledge, analysis and understanding of the different interests of stakeholders. Accepts responsibility for decisions and recognises limit to own authority
  • B2: Agile: Flexible and adaptable to the needs of the organisation. Is creative, innovative and enterprising when seeking solutions to business needs. Positive and open to new ways of working, responds well to feedback and change
  • B3: Inclusive: Open, approachable, authentic, and able to build trust with others. Promotes a respectful culture embracing diversity and inclusion. Seeks and provides feedback to manage continuous development of self, team and processes
  • B4: Responsibility, Accountability and Resilience: Drive to achieve in all aspects of work. Demonstrates resilience and accountability. Determination when managing difficult situations. Seeks new opportunities
  • B5: Professionalism: Sets an example, and is fair, consistent and impartial. Open and honest. Operates within organisational values. Promote and instil the values of the organisation to all colleagues
  • B6: Problem solver: Identifies issues quickly, enjoys solving complex problems and applies appropriate solutions. Has a strong desire to push to ensure the root cause of any problem is found and solutions identified which prevent recurrence

Duty 1

  • DUTY: Work autonomously as part of a wider production team to undertake and direct production activities, plant operations, maintenance and performance against KPIs. Provide technical/specialist input and direction to own team and to others
  • CRITERIA FOR MEASURING PERFORMANCE: Follow organisational proceduresWork effectively across teamsAccuracyQuality
    • K1
    • S1
    • S2
    • S3
    • B1
    • B6

Duty 2

  • DUTY: Manage resources effectively to ensure the efficient running of their department in line with organisational procedures and budgets
  • CRITERIA FOR MEASURING PERFORMANCE: Use of data and informationAccuracyPlanned approach
    • K2
    • K3
    • S4
    • S5
    • S6
    • B1
    • B2
    • B4

Duty 3

  • DUTY: Use KPIs as the basis of the continuous improvement cycle for quality, cost and volume, using lean, operational excellence and production improvement techniques
  • CRITERIA FOR MEASURING PERFORMANCE: AccuracyAnalytical approach
    • K4
    • S7
    • B2
    • B6

Duty 4

  • DUTY: Undertake and manage quality resolutions as well as volume problem resolution
  • CRITERIA FOR MEASURING PERFORMANCE: AccuracySpeedAnalytical approach
    • K5
    • K6
    • K8
    • S8
    • B5
    • B6

Duty 5

  • DUTY: Manage health, safety and environment within their area of responsibility, ensuring staff are compliant with all requirements and driving improvements
  • CRITERIA FOR MEASURING PERFORMANCE: Follows organisational procedures for health, safety, environment and riskApplies health, safety, environment, and risk guidanceAccuracy
    • K7
    • K8
    • S9
    • S10
    • B4
    • B5
    • B6

Duty 6

  • DUTY: Use project management tools to plan, organise and manage resources, monitor progress, identify risks and mitigation
  • CRITERIA FOR MEASURING PERFORMANCE: Following organisational procedures
    • K9
    • S11
    • B2
    • B3
    • B6

Duty 7

  • DUTY: Develop, build and motivate team members as manage performance and industrial relations to achieve production, quality and cost targets
  • CRITERIA FOR MEASURING PERFORMANCE: Fairness
    • K10
    • K11
    • S12
    • S13
    • S14
    • S15
    • B3
    • B4
    • B5

Duty 8

  • DUTY: Provide clear direction and leadership to own team and others, giving open and honest feedback
  • CRITERIA FOR MEASURING PERFORMANCE: Demonstration of fairness
    • K12
    • K13
    • K14
    • S16
    • S17
    • S18
    • S19
    • B1
    • B3
    • B5

Duty 9

  • DUTY: Build and maintain strong relationships across different disciplines, to ensure that the activities of functions such as HR, Purchasing, Planning, Finance focus on core production KPIs
  • CRITERIA FOR MEASURING PERFORMANCE: Work effectively across teamsFollow relevant legislationFollow relevant organisational policies
    • K15
    • S20
    • S21
    • S22
    • B2
    • B3
    • B5

Duty 10

  • DUTY: Lead the communication of corporate vision and strategy to own team. Use data/information to create compelling presentations and drive management decisions
  • CRITERIA FOR MEASURING PERFORMANCE: Accurate analysis of data and information
    • K16
    • K17
    • K18
    • S23
    • S24
    • S25
    • B3
    • B4
    • B5
    • B6

Interested in a simple Skills Scan and Learning Progress Tracker tool for the Process leader standard?

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